YP-2400 PLA Nonwoven Production Line

We enable our customers worldwide to produce nonwoven fabrics economically, reliably and sustainably.
Our mainly products are:
spunbond nonwoven lines such as single beam, double-beam and three-beam PP lines PET lines Bico(PE/PP)and spunmelt (spunbond & meltblown) lines such as SMS, SSMS, SMMS, SSMMS.
The max speed of the last updated SSMMS spunmelt line has reached up to 600m/min, the grammage will be from 8-80gsm with high technical performance.

Technical data
1.1 product base heavy scope:20-240 grams/square meters  
1.2 basic average fineness of filament :
Filament OD ≤2.5 D     
1.3 Fabric net effective width: 2.4meters
1.4 Capacity :10000kg/24hours based on 40gsm ( guarantee the quality as both side agreement)
Gsm:                      20           60           100
Speed(m/m):       100          40           24.5   
1.5 Production speed: ≤100m/m    mechanical speed: ≤150m/m  
1.6 Power requirement: Loading 1000kva  Actually 800kva.

After-sales service  
Installation:
The seller will send 2 or 4 engineers to install, test the production line and train customers’ workers in buyers’ factory. It will take 1 month for whole installation and training.
The buyer should cover engineers’ salary and visa cost. And the buyer should cover Round air tickets, accommodations, transportation in buyers’ country, food, medical care, safety cost, and related cost happens in buyers’ country. Also, the buyer should prepare enough labor, electric wire outside the control panel and tools for installations.

Guarantee:
Guarantee period for the delivered equipment will be 12month after completion of erection but not later than 18months after shipment. In case any item proves to be defective and the damage is confirmed by seller’s technicians within this period, the seller will at their choice either send engineer to repair or supply a new one for replacement free of charge on the basis of CNF delivery.
The above item does not include the parts, which have regular spares or the parts damaged from normal wear, abnormal operation, improper maintenance and inadequate civil works. The seller is not liable for any production loss under any circumstances.

Packing：
As per export standard, they will also be treated before delivery against damage and rusting.

2. 1, Hopper system      1 set
The main feeding hopper capacity: Max 400kg/hr.
Contains  vacuum pump, hopper, suction gun as well as suction pipeline; Uses the programmable touch screen control to attract the material;  use the stainless steel to make the suction pipeline( pipeline + high strength hose);  7.5kw vacuum pump;
Three master-batch feeding hopper:
Master-batch hopper one:  proportion 0.5---5%th, precision: +/--2%;
Master-batch hopper two:  proportion 5---10%, precision: +/--2%;
Master-batch hopper three: Optional spare

2.2, main extruder   1 set ( Zhoushan Jinhu making ,Quality guarantee one year, attaches heater 1 PCS,  PT100 sensor 2 PCS)
AC motor, SIEMENS controller
The extruder with water cycle cooling
Contains the complete set the electric control, contains the power, temp control, pressure control and so on, sees the electrically controlled part specifically.
Capacity:   max 400kg/hr   
Screw diameter:   150mm                         
length to diameter ratio:  30:1
AC motor:    132KW
Rpm: 20---80rpm Rotating speed：20—80rpm
Heating: 110kw heating：110kw

2.3,Candle filter    1 set

2.4, spinning manifold 1 set      
Spinning module   2 sets (made by Japan)
Each set of modules include:
Aluminum nature gasket;
Distribution board;
20 piece of mesh with machine;

2.5, monomer suction     1 set
The air flue uses the stainless steel pipeline, contains the outdoor pipeline.
Air blower motor: 7.5KW.

2.6, cooling, drawing system   1 set
Max cold wind: 10000 cubic meters/hours
Cold wind temperature: 12-20
Cooling area: 2.70×1 square meter
Wind pressure: 200Pa
Wind speed: 0.3-0.5M/s
Max drawing air flow capacity: 10000 cubic meters/hours
Air temperature 20+/-2 degrees
Pressure: 10-15KPA.
Max suction capacity: 12000 cubic meters/hours
Air temperature: 20-30 degrees.
Contains all pipelines and the heat preservation
 
2.7, the web former:
Including:  Steel frame.
1 Spin belt, suits 2.7 meter original width of fabric. Two spin belts with machine (one use,one spare).
1 AC motor to actuate the belt
1 set of pumping air system, with steel structure union design.
Air Pumping blower speed is adjustable. Total amount of wind: 12000 cubic meters/hours, wind pressure regulator: (Japanese RKC-F900), Siemens Driver, the air blower power: 75KW
Including the exhaust pipeline to outside
2.8, the electric control system
The internal brand device will be used in essential electric control , the relay, the contact device and so on uses high quality device through the 3C authentication e to guarantee electrical system's reliability, if had not proposed specially, the AC drive all uses Siemens
Uses the software central control system with Siemens making touch screen.
The buyer only need to provide the three-phase four coils in power to machine’s main panel, all equipment internal connection is responsible by the seller. The power electric cable uses the high quality bronze electric cable, requests to have the certificate.
Contains the system control Panel and below the major parts:
Actuation motor control:
The main extruder AC motor
Pressure sensor: Dynisco (ATC770)
Webformer AC motor with converter
Suction, drawing air blower AC motor with Drive
Cooling air system uses A.C. motor
Temperature control:
Raw material extruder heating and various areas temperature control
filter's heating and various areas temperature control.
Melt pipeline and manifold heating and temperature control.
Spinning machine's heating and various areas temperature control.
Measuring appliance:
Contains the temperature controller, including temperature upper limit/lower limit warning.
Pressure sensing and controller and so on.

2.9. Steel Platform:   1 set
Whole steel platform, including service platform, arm rest, steps and ladders and so on. The steel platform will be designed, manufactured and installed by the seller;
3.0. Calander:
With two rolls , the up roller is embossing and down roller is smooth. Made in china.
With two cooling heating in front of that.
3.1. Winder:  1 set  
End product diameter: Max 1200mm
Max speed: 200m/min
Completely automatic change the shaft;
Uses non-pole air cylinder , cutting speed  guarantee 1.5m/s;
 
3.2. Slitter    1 set
Max speed 300 meters/minutes
The least cut wide: 200MM Contains the complete set the electric control , contains the power, temp control, pressure control and so on, sees the electrically controlled part specifically.

Polypylene (PP) Spunbonded Nonwoven Fabric Application
This polypropylene(PP )spunbonded nonwoven fabric production line has advantages of superior performance, beautiful color, and good quality. It can form a fibre web symmetrically and is complete in types. It can also add recycled material and stuffing to reduce the cost of products.
01 Household Items
Suit Cover Knitwear Cover. Garderobe Cover. T able Cloth. Other Products Include Pillow Slip, Bedspread, Car Cover Cover For Quilt, Computer, Air Conditioner And Fan Cover Etc

02 Medical And Hygiene Article
Operation clothes,exposure suit,disinfect cloth respirator,diaper,duster cloth,wiping cloth,wet face cloth,flexible towel roll,hairdressing products,sanitary towel, pad and any cloth for single use.

03 Commodity and labor production products
Cloth sleeves,apron,sauna cloth etc. Common purpose bags like shopping bag,gift bag,advertising bag,suit bag,quilt storage bag,samples handbag,ads bag,garbage bag etc.

04 Garments And Shoes                                                                              05 Industrial and Agricultural Usage
Clad And Linning ,  Shoes Lapping Cloth,                                                       Roadbed Cloth, Dykes And Dams Cloth,
Shoes Bag,Shoes Cover Etc.                                                                          Waterproof Rolling Fabric,Covering Cloth,
                                                                                                                       Car Interior Decoration Cloth, Filtering Material,
                                                                                                                       Oil Absorption Material Etc.